Demag Injection Moulding Machines

Economic, efficient and powerful

Economy and efficiency are primary considerations in deciding on new investments. Attractively priced, powerful and with ahead-of-time features, it enables the investor to address many injection moulding tasks.
The PinkLine offers time-proved Demag technology without compromising quality. Even with the basic version of the PinkLine you will be able to produce a host of different injection moulding articles – without the need for any major modifications. And yet you have many possibilities with the PinkLine to adapt or upgrade the machine to meet your specific processing requirements.


The PinkLine at a glance:
- Cutting-edge technology: High-precision movements of clamping and injection units by smart pumps and linear guidance; convenient and    intelligent NC5 control system
- Economical: With even the well equipped basic version, the machine will carry out many tasks with the standard equipment; very low   mould wear due to the robust and compact construction of the machine reduces maintenance expense
- Safe: With active, high-sensitivity mould protection; automatic screw identification and calculation of setup data; operator interface with   process data acquisition and alarm management
- Ergonomical: Operator-friendly layout of components; NC5 controller with state-of-the art computer technology; unified operator interface   for all modules, also with external periphery integrated; comprehensive user support in machine presetting and process sequence   management; operation alternatively by touchscreen or keyboard

PinkLine – the powerful basic complement
- High precision: moving platen with linear guides and ultrasonic stroke-measuring systems for all movement axes
- Extremely economical: Oil micro-filtration in bypass (increases oil life fivefold) and neat parallel movement of the ejector due to the use of   servo-valve technology
- Extremely robust: Low mould wear due to activeQ (active mould protection)
- Long-life: wear-resistant injection cylinder (bi-metal construction)

For further information on the Demag Website please click here.

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The IntElect`s benefits at a glance:
- Precise: Exceptionally high process consistency   and reproduci-bility through high-torque direct   drives

- Economical: Up to 60?% less energy consumption   compared to hydraulic machines; recovery of   braking energy to meet energy requirements of other axes
- Low price: Reduction in drive components; does without expensive mechanical transmission components
- Fast: Cycle time minimised thanks to freedom in designing machine sequences and parallel movements
- Reliable: Minimum upkeep expense through reduction in the number of moving components needing maintenance
- Clean: Meets cleanliness standards to ISO Class 7 (class 10,000 rating) thanks to belt-less direct drives for the main movements and   water-cooled motors and converters
- Quiet: Human sound sensation halved compared to conventional all-electric (belt-drive) machines; reduced by about 75?% compared to   hydraulic machines
- Flexible: Many options available from Demag‘s modular range for 500, 800, 1,000, 1,500, and 2,000 kN clamping force

For further information on the Demag Website please click here.

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The System at a glance:
- Versatile: Bespoke-tailored solutions for large mouldings; flexibly adaptable to new moulds, materials and complex applications; a choice of    screw geometries are available for processing different plastics
- Precise: Low-wear when working with heavy, large moulds; fast, precise opening movements coupled with quiet running, optimum platen   parallelism; non-contact ultrasonic sensors for all movement axes
- Modular: Open architecture expandable as required; machine with numerous cost-effective extension packages, custom-configurable for   all requirements; Demag’s modular system readily permits retrofitting and upgrading
- Economical: Up to 15?% power savings due to mechanical locking technology; low energy and cooling water consumption; low first cost   due to custom configuration capability
- Safe: Active mould protection with envelope-type monitoring up to 800 tonnes (basic configuration); positive locking of System clamping   unit with up to 10?% reserve over nominal clamping force; computer-optimised lubrication
- Ergonomical: Unified, freely programmable operator interface for all machines (NC4-control system); assists user from setting up to   monitoring of process sequences; straightforward operation with process control, optimisation and data acquisition

For further information on the Demag Website please click here.

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Systec:
The new, customizable Demag standard

With Systec, Demag Plastics Group has created a transparent, modular platform providing our customers with comprehensive assistance in selecting the machine that meets their specific requirements. Systematically graded and modular throughout, the Systec range enables the optimum machine specification to be quickly formulated and provides the user with extended capabilities to cope with all the market and customer requirements. Systec is equipped with an enhanced machine control system using state-of-the-art computer technology coupled with ergonomic operation, developed from our successful NC4 system. This

enhances economy, reduces maintenance costs, setup times, and spare parts stock, and makes operation more efficient and productive.This advanced concept enables users to address new challenges of whatever they may be with confidence.

The Systec at a glance
Individually upgradable
- Comprehensive modular system for bespoke-tailored, practical solutions
- Available in four levels of sophistication: from the extensively equipped basic version through to the complete production cell
- Attractively priced function packages
- Modular options for injection unit, screw and drive
- Electrical screw drive (optional)
- Retrofits/upgrades possible to address new tasks
- Integration capability for external peripherals

For further information on the Demag Website please click here.

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Short-lived trends in the field of packaging products set the pace in fast cycling. Whether food or technical packaging, closures or technical precision components: parts are becoming more demanding and more complex all the time as product life cycles grow ever shorter. To meet tomorrow´s requirements for precision and repeatability in terms of both quality and economics, machine builders have to use new approaches.

The EL-EXIS S at a glance
Dynamic: shorter injection times with extremely high injection rate through hydraulic accumulator
Powerful: higher plasticising capacity and homogeneity of the melt through independent electric screw drive
Fast: faster, more sensitive opening and closing of mould via independent electric drive of clamping unit
Safe: active mould protection system with piezoelectric sensors
Precise: high-resolution stroke measuring system on the injection unit combined with rapid-response servo-valve for accurate process control
Flexible: modular system for all fast-cycling, thin-wall and precision applications
Energy-saving: up to 40?% lower energy requirements through parallel drives and practically loss-free power transmission; stand-by operation
Low maintenance: through wear-resistant force-transmitting components
Quiet: through compact, noise-dampened drive units

For further information on the Demag Website please click here.

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The Multi -
offering a multitude of solutions

High-grade multi-colour styling, complex mouldings with two or more components, decoration, printing, back injection of textiles and foils, injection molding with assembling - multi-component technology has undergone rapid development in recent years: ever new variants of the processes, plastics and material combinations have been added for ever new applications in automotive, medical and communication technologies, in the electronics, packaging and sports industries. New applications have emerged that were unthought of only a few years ago. We at Demag take the credit for important contributions: The Multi has proved its mettle in hundreds of manufacturing facilities: with innovative, user-specific solutions that combine a high standard of moulding quality with a high level of productivity.

 

The range of applications
The term "multi-component technology" denotes a variety of methods employing specially designed mould and machine features. Basically, they all use two or more injection units to inject two or more materials onto each other or in between each other. If injected onto each other, the components will either form an integral moulding (say, an automotive taillight) or a split moulding (say, a closure with a seal ring). If injection is with a shot in between the other shots, referred to as the sandwich technique, a "laminated" structure is obtained, for instance, with a soft skin and a hard core (typically, regrind may be used for the core and virgin material to provide a high-quality surface).

The Multi at a glance:
Flexible and versatile
Suitable for all common multi-component injection-moulding processes: bi-injection, composite injection-moulding and sandwich technology, positioning and turning of shaped components
Combination of a wide range of plastics, metals and semi-finished products into homogenous and heterogeneous compounds
Direct connection of adhesion-compatible materials and mechanical combination of adhesion-incompatible materials
Production of mobile, non-connective components with adhesion-compatible materials

For further information on the Demag Website please click here.

 

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